1. Purpose

This regulation is used to guide band saw cutting machine operators to use the equipment correctly, meet subsequent processing requirements, eliminate and reduce work injury accidents and equipment accidents, and achieve safe and civilized production.


2. Scope

This document applies to material cutting and band saw cutting machine operators of various vehicle models in the company.


3. Operation Key Points


3.1 Wear labor protection supplies properly.


3.1.1 Tighten the cuffs and hem of the work clothes.


3.1.2 It is strictly prohibited to wear loose outerwear, wear ornaments that hinder operation, and gloves, etc., which are non-standard and endanger safety.


3.2 Pre-start inspection to eliminate safety hazards.


3.2.1 Check if the footrest clamping plate is stable, whether there is reverse connection or disorder of the power cord of the machine tool accessories, and whether the machine tool accessories are neat and stable.


3.2.2 Check if the control buttons of each part of the machine tool are damaged. Turn on the main power of the machine tool to check for leakage. Check the coolant level and add coolant if it is below the standard.


3.2.3 Check if the saw blade status, position, and tension are appropriate.


3.3 Band Saw Operation Steps.


3.3.1 Turn on the main power of the band saw cutting machine, start the band saw, press the up switch of the band saw to lift the saw to a suitable position for material placement.


3.3.2 Open the vise, place one end of the material to be cut on the machine tool table and the other end on the moving trolley of the band saw.


3.3.3 Tool setting: Press the down switch of the band saw cutting machine slightly, adjust the distance between the saw teeth and the workpiece processing surface to 3-8mm, adjust the front and rear position of the material to ensure that the distance between the saw blade and one end of the material meets the drawing or process requirements, clamp the material, and set the positioning for batch cutting if applicable.


3.3.4 Select an appropriate cutting speed according to the material specifications. The cutting speed is inversely proportional to the diameter of the round steel, and inversely proportional to the wall thickness and diameter of the pipe.


Note: During band saw cutting, the cutting fluid cannot stop spraying to prevent the saw blade from burning or wearing quickly.


3.4 Quality Standards: For material cutting length dimensions with tolerance requirements as per drawings or processes, follow the requirements; if no requirements, follow +3.0mm.


2. The length deviation of the upper and lower surfaces of the material >1mm.


3. The material specifications and dimensions meet the drawing or process requirements.


Material Placement: After cutting, arrange the materials by specification and model neatly, and mark the drawing number and quantity.


If you have any interest, welcome to contact us via email letiptop@tiptopmfg.com for a formal quote and talk to LETIPTOP expert to get the support. For more information, please click Band Saw Cutting Machine to view.

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